The rapid growth of battery usage creates new challenges for recycling facilities that process increasing volumes of mixed battery waste. Different battery chemistries, damaged cells, missing labels, and visually similar formats make reliable identification difficult using traditional sorting methods.
LINEV Systems develops advanced X-ray battery sorting technologies designed to identify batteries by their internal structure rather than relying only on external appearance. BATTERAY™ solutions combine X-ray inspection and AI-powered classification to help recycling operators create cleaner and more predictable material streams.
By analyzing internal battery characteristics, BATTERAY™ systems can recognize batteries even when labels are missing, damaged, corroded, or unreliable. This enables automated sorting of portable batteries into defined chemistry groups and supports safer, more efficient recycling operations.
Traditional battery sorting approaches based on manual inspection, optical recognition, or external markings have limitations when processing mixed waste streams. Batteries with similar shapes may contain different chemistries, while damaged or unmarked cells can be difficult to classify.
BATTERAY™ uses X-ray imaging and intelligent recognition algorithms to analyze internal battery structures and assign each battery to the appropriate sorting category. This approach helps recyclers improve output purity, reduce manual sorting requirements, and prepare higher-quality feedstock for downstream recycling processes.
The BATTERAY™ Platform provides a modular approach to battery recycling, allowing facilities to select the required level of sorting capability based on their operational needs.
As battery recycling requirements continue to evolve, accurate identification and separation become increasingly important for operational efficiency, material recovery, and safety. LINEV Systems technologies help recycling facilities transform mixed battery inputs into better-defined fractions suitable for further processing.
BATTERAY™ solutions are designed for industrial recycling environments where reliable battery identification, automation, and consistent sorting performance are required. Discover more industrial inspection technologies in our X-ray NDT imaging solutions portfolio.
Sorting of glass, plastics, and metals · Dual-energy X-ray imaging · AI-driven material classification
Batteries are no longer waste the environment and avoids getting into landfill
AI-powered X-ray system for battery pack identification and controlled disassembly
Automatic X-ray battery sorting system for separating used portable batteries into up to 6 chemical groups
AI-powered multi-sensor X-ray system for high-speed classification and sorting of mixed battery chemistries based on internal structure and material composition
